Français | Deutsch 


Search
Environment - Production
  • For each tonne of CO2 generated in the manufacturing process of mineral wool, about 200 tonnes of CO2 are saved by its thermal insulation properties over a 50-year period. Very high levels of energy and emissions are saved during a product's lifetime compared to the energy input required to make it.
  • Producing mineral wool requires only half the energy needed to manufacture other types of insulation.
  • There has been a steady decrease in energy inputs and emissions during production over time.
  • Increasing amounts of recycled materials are used in the manufacture of mineral wool inputs.

Raised efficiency continues to reduce the energy required to produce Mineral Wool

Raised efficiency continues to reduce the energy required to produce Mineral Wool

Many members' plants are certified to the ISO 14001 standard; others are working to achieve it. This means that all environmental aspects in the factories are managed and continuously improved.

Within the glass wool sector a major contributor to energy savings in recent years has been the use of glass from recycling. Depending on the quality and availability of local supplies recycled glass now makes up 30% to 60% of the raw material input. In some plants this is as high as 80%.

Recycled glass is increasingly replacing raw material inputs

Recycled glass is increasingly replacing raw material inputs

back to top

Waste Products

Owing to improving technology, most of the waste products are recycled back into the production process as well as using waste from building sites or demolition works as an input to replace raw materials. The graph below shows the declining levels of waste sent to landfills from the production process.

Waste products

Water used in the process is generally in a closed circuit system. This has the twofold advantage of reducing fresh water consumption and avoiding the discharge of dirty or polluted water.

back to top

Transport

The high compression ratio and elasticity of mineral wool means that the products can often be packed to up to half of their original volume. Fewer lorries are required to transport it, thus reducing environmental impact of transportation.

back to top

Life cycle analysis of a mineral wool product

The diagram shows the typical environmental impact of a mineral wool product over its lifetime in terms of energy use and greenhouse gas emissions. It can be seen that the life cycle approach reveals the tremendous environmental benefits of mineral wool.

Life cycle analysis of a mineral wool product

back to top

EU LIFE Projects - Promoting Sustainable Development

Proof of the Mineral Wool industries efforts to reduce the environmental impact of their factories can be seen in the award of two EU LIFE Environment grants to EURIMA members Paroc and Rockwool.

The EU selects projects for LIFE funding which promote sustainable development and put innovations into practical use.

Finnish based firm, Paroc, is developing a system for the injection of production waste into stone wool furnaces. Over 50% of all waste from stone wool manufacturing is already recycled and the new system will reduce the amount of rock input by 15% as well as reducing sulphur and carbon dioxide emissions. The first operational application of this technology is expected to go on line in Spring 2003.

Danish based firm, Rockwool has developed its production process to utilise considerable quantities of waste metallurgical slag and spent blasting sand, thus reducing the raw material input of their products and cutting the waste created by other industries. This is described as 'industrial symbiosis', converting the residual waste from one industry into the raw material for another reducing both the energy and raw material requirements for mineral wool production.

back to top
Eurima - European Insulation Manufacturers Association (Mineral Wool)